Due to the numerous uses of phenyl in daily life, phenyl manufacturing business has emerged as one of the most flourishing business all across the world.
Phenyl has always found significant application both in the households as well as in the industries which is why starting a business of liquid phenyl is considered one of the most profitable business ideas in the market.
A well-established phenyl making business has been reported to generate huge turnover annually with a very low investment. Hence, the profit margin in phenyl manufacturing is usually quite high.
There are two types of phenyl available which have found a significant application throughout our lives- white phenyl, black phenyl (brown).
The primary use of phenyl is as germicide for disinfecting. The manufacturing process of phenyl is different for both these types of phenyl. Therefore, there is a lot to know about the processes, phenyl manufacturing unit’s location and how to start phenyl manufacturing business.
Market Demand for Phenyl
Phenyl has a widespread application in various sectors of our lives. Beginning right from the households to the industries, it is required almost everywhere for its excellent property of disinfecting.
The uses of phenyl for cleaning have been more profound in the urban areas than it is in rural hubs. This is because there are innumerable places of application from chemical factories to hospitals.
Besides, the municipal corporation at various places has made it mandatory to clean public sectors with phenyl to ensure hygiene and cleanliness. So, with such huge scope of application starting a business in this very sector is highly profitable.
No matter what your investment and strategies are, do not forget to plan your marketing skills well. A brand that invests in appropriate marketing has higher chances of success.
White Phenyl Manufacturing Process
White phenyl is traditionally used for removing odors and disinfecting from germs and bacteria. These are made up of 70% pine oil and 30% emulsifier.
Emulsifiers are an important phenyl manufacturing raw material as it helps in mixing up of both the contents properly. All of this phenyl manufacturing raw materials are readily available in the market in online stores. It can be easily prepared at home by following the easy white phenyl manufacturing process.
Following is the Process for Making Phenyl Concentrate:
- Take 1 liter of pine oil and pour out 700 milliliters in a container.
- Take 1 liter of emulsifier and measure 300 milliliters and pour it in the same container.
- Mix the contents thoroughly until milky.
- After shaking continuously for some time, the solution turns clear and the concentrated solution now needs to be diluted for use.
- Mix phenyl concentrate and water in the ratio of 1:40. That is, in a large container take 39 liters of water and 1 liter of phenyl concentrate.
- The white phenyl is now ready for use.
Black Phenyl Manufacturing Process
As another type of phenyl, black phenyl is very powerful and is usually used in commercial sectors, army facilities, hospitals, and farms. Due to its strength and effectiveness, it can be used even in the most diluted forms.
Black phenyl can have a significant impact on the skin of the individual preparing it which is why it is recommended that the individual wear gloves and goggles while manufacturing black phenyl.
- For a solution of 1 liter, take 890 ml of castor and heat it on the stove in a pan.
- To this, add 90 ml of rosin (solid form of pine oil) and heat the contents together.
- To this mixture, add 20 ml of caustic soda (NaOH) and stir the contents thoroughly. NaOH should be added hot to the mixture.
- Dip a paper in the mixture and check if the soap solution leaves an oily stain. If so, then heat until the oiliness vanishes.
- Now, cool the solution and add Creosote oil (phenolic derivative). Add 650 ml of creosote oil to 1 liter of the solution.
- Now to this mixture, add 125 ml of chloroxylenol.
- To dilute this solution, add 3.225 liters of water to make a black phenyl mixture of 5 liters ready for use.
Steps for Starting a Phenyl Manufacturing Unit
Due to the significantly high-profit market of phenyl, the business has gained noteworthy attention and is being chosen as a mode of startup by countless youths all over the world.
After knowing the basic requirements of the business, here is a stepwise guide on how to start phenyl manufacturing business.
Create a Business Plan
Creating a business plan is the most crucial step of the phenyl manufacturing project as it will determine the type of business you will be choosing for yourself and have a significant impact on the success in the future.
The business plan should be a clear picture of what you exactly want. From listing down the phenyl manufacturing raw materials to summing up the machinery involved, the business plan should also have a gist of the estimated cost. In this way, you will get a clear idea of the money you need to invest.
List down the number of employees required for managing the liquid phenyl manufacturing unit and determine the wages and uniform for the same.
Besides, you should also decide on the location of the business where you want to set up the liquid phenyl manufacturing plant.
Research and Strategize
Before beginning with the phenyl making business, you should thoroughly research the market to know about the various pros and cons as well as the risks involved in pursuing the business.
Research about rivals in the industry and study their strategies thoroughly. Take a close look on the marketing strategies they implement. Also, learn about their past failure to get a clear picture of the ways which needs to be avoided.
Therefore, once you get to know about the details, develop your own strategies and add them to your existing phenyl manufacturing business plan.
License and Registration
For successfully running a phenyl manufacturing unit, you will be required to get specific phenyl manufacturing licenses and allowances from the respective authorities.
To begin with, you will need a Trade License which is necessary for beginning a business. Thereafter, apply for a GST Number and Vat Registration to manage the sales of the products manufactured.
From the Pollution Control Board, make sure you get the necessary permissions for establishing and operating a liquid phenyl manufacturing unit. A specific license for phenyl manufacturing business is also needed from the Drug Control Authority as it is labelled as a Drug.
Investment for Phenyl Manufacturing Business
You will be needing a fixed capital to begin your phenyl manufacturing project. Besides, a definite working capital is also required for the successful functioning of the entire process.
You can either go for retailing directly from home or establish your own phenyl manufacturing business.
Make a list of the phenyl making raw materials, machinery, staff, electricity, transport and regular management of administration. List down the various modes of marketing strategies you have decided to implement and estimate the total cost incurred.
The amount of investment required is highly variable and depends on the location of the business as well as the type of business you want to establish.
Establishment of Phenyl Manufacturing Project
To establish a liquid phenyl manufacturing unit, you will require a minimum of 500 sq. ft. area which should be properly covered from all directions. Manual ventilation facilities should also be there.
Besides, the location should be well-connected with the main road to ensure better transport facilities. Better connectivity to the city should also be taken into consideration if the phenyl manufacturing project has been established in a rural area.
Also, make sure there is a continuous supply of electricity for seamless phenyl manufacturing process.
Phenyl Manufacturing Machinery
The machinery required for phenyl manufacturing business highly depends on the type of business you want to establish. The machinery required for a large-scale business is usually fully automatic, whereas for a small-scale business, semi-automatic machinery is recommended.
However, you can always begin with semi-automatic machinery for a small-scale business and gradually expand in future. Here is a list of machinery generally required:
- Planetary Mixer
- Liquid Filling Machine
- Storage vessels
- Mixing Vessels
- Weighing Scale
- MS Tank
Making phenyl concentrate can be dangerous, which is why, the workers should always wear gloves and eye protection while working to ensure safety. Proper cleaning regularly is also recommended.
Wrapping It Up
Phenyl cleaners are widely used in every sector of our society. From our households to public amenities, phenyl for cleaning is highly recommended as it is a popular germicide for disinfecting.
With modernization, the process of manufacturing might change, however, the need for phenyls will always be the same. Due to this, phenyl manufacturing business holds high chances of success and should be definitely given a try.